دسته بندی وبلاگ
- استراینر (صافی)
- گیت ولو (کشویی)
- گلوب ولو (سوزنی)
- بال ولو (توپی)
- چک ولو (یک طرفه)
- باترفلای ولو (شیر پروانه)
شرکت بردیا صنعت
شماره تماس: 9-91003027-021
شماره موبایل: 09121541843
آدرس : خیابان نلسون ماندلا ، کوچه شهید محمدعلی رحیمی ، پلاک 54 ، واحد 1
Complete Introduction of Stainless Steel Flanged Strainer (304 | 316)
Complete Product Introduction
The Stainless Steel Flanged Strainer (304 | 316) is a critical protective component used in industrial piping systems to remove solid particles, debris, and mechanical impurities from flowing fluids. Its primary function is to safeguard downstream equipment such as pumps, control valves, heat exchangers, meters, and instrumentation from damage, clogging, and premature wear.
Thanks to its stainless steel construction and flanged connection, this type of strainer offers exceptional durability, corrosion resistance, and operational reliability under high-pressure and high-temperature conditions. It is widely adopted in industries where system cleanliness, safety, and continuous operation are essential.
What Is a Strainer Valve?
A strainer valve (also known as an industrial strainer) is a mechanical filtration device installed in pipelines to separate unwanted solid particles from liquids or gases. These particles may include rust, welding slag, sand, scale, metal shavings, or process residues that can enter the system during installation or operation.
Without proper filtration, such contaminants can cause:
Damage to pumps and rotating equipment
Malfunction of control and isolation valves
Reduced efficiency of heat exchangers
Increased maintenance costs and unplanned downtime
For this reason, strainers play a preventive and protective role in industrial fluid systems.
Stainless Steel Flanged Strainer – Overview
A stainless steel flanged strainer is characterized by:
A body made from stainless steel grade 304 or 316
Flanged ends for secure and standardized pipeline connection
An internal removable filter screen for easy maintenance
This configuration makes the strainer suitable for harsh operating environments, corrosive media, and applications requiring high hygiene standards.
Difference Between Stainless Steel 304 and 316
Choosing the correct stainless steel grade is crucial for performance and service life.
Stainless Steel 304
Composition: Chromium and Nickel
Good resistance to general corrosion
Suitable for water, steam, air, oils, and non-aggressive fluids
Commonly used in food, beverage, and general industrial services
More economical than 316
Stainless Steel 316
Composition: Chromium, Nickel, and Molybdenum
Superior resistance to corrosion, especially in chloride and acidic environments
Ideal for chemical processing, marine, pharmaceutical, and offshore applications
Excellent performance in highly corrosive conditions
Comparison Table
| Feature | SS 304 | SS 316 |
|---|---|---|
| Corrosion Resistance | Good | Excellent |
| Chloride Resistance | Limited | High |
| Cost | Lower | Higher |
| Heavy Chemical Service | Moderate | Excellent |
Structure and Main Components
1. Body
The strainer body is manufactured from stainless steel 304 or 316 and is designed to withstand operating pressure, temperature, and mechanical stress.
Key features:
High corrosion and oxidation resistance
Excellent mechanical strength
Suitable for hygienic and aggressive environments
Long service life
2. Strainer Screen / Filter Element
The internal screen or mesh is the heart of the strainer and is responsible for trapping solid particles.
Screen characteristics:
Made of stainless steel wire mesh or perforated plate
Available in various mesh sizes (fine or coarse filtration)
Removable, washable, and replaceable
Resistant to pressure and corrosive fluids
Proper mesh selection directly affects filtration efficiency and pressure drop.
3. Cover / Cap
The cover provides easy access to the filter element for inspection and cleaning. It is bolted to the body and sealed with a gasket to ensure leak-tight operation.
4. Flanged Connections
Flanged ends allow secure installation into the pipeline and are manufactured according to international standards such as:
ANSI / ASME
DIN / EN
JIS
Advantages of flanged connections:
Easy installation and removal
Reliable sealing
Suitable for high-pressure and high-temperature services
5. Gasket and Sealing System
High-quality gaskets made from PTFE, graphite, or other specialized materials are used to prevent leakage and ensure safe and stable operation under various service conditions.
Types of Stainless Steel Flanged Strainers
Y-Type Strainer
Compact and lightweight design
Lower pressure drop
Suitable for continuous operation
Basket Strainer
High dirt-holding capacity
Ideal for large flow rates
Easy and quick maintenance
Operating Principle
As the fluid flows through the strainer, it passes through the stainless steel filter screen. Solid particles larger than the mesh size are trapped inside the screen, while clean fluid continues downstream.
This process:
Protects sensitive equipment
Maintains system efficiency
Reduces operational risks
Applications of Stainless Steel Flanged Strainers
Oil, Gas, and Petrochemical Industries
Process and utility pipelines
Protection of pumps and control valves
Power Plants
Steam and condensate systems
Cooling water lines
Chemical Industry
Corrosive and aggressive fluids
High-temperature processes
Food and Beverage Industry
Hygienic fluid handling
CIP and SIP systems
Pharmaceutical Industry
High purity and sanitary applications
Marine and Offshore
Seawater and corrosive environments (especially SS 316)
Advantages of Stainless Steel Flanged Strainers
✔ Excellent corrosion resistance
✔ Long service life
✔ High pressure and temperature capability
✔ Easy maintenance and cleaning
✔ Reliable flanged connection
✔ Reduced equipment maintenance costs
Installation Guidelines
Install in the correct flow direction (as indicated on the body)
Ensure proper flange alignment
Use suitable gaskets for the service conditions
Tighten flange bolts evenly and in a cross pattern
Maintenance and Cleaning
Periodic inspection of the filter screen
Cleaning or replacement of the mesh element
Checking gaskets and bolting for leaks
Implementing a preventive maintenance (PM) schedule
Common Problems and Solutions
Excessive Pressure Drop
Cause: Clogged filter screen
Solution: Clean or replace the screen
Leakage from Cover or Flanges
Cause: Worn gasket or improper tightening
Solution: Replace gasket and retighten bolts
Comparison with Cast Iron and Carbon Steel Strainers
| Feature | Stainless Steel | Carbon Steel | Cast Iron |
|---|---|---|---|
| Corrosion Resistance | Very High | Medium | Low |
| Hygiene | Excellent | Moderate | Poor |
| Service Life | Very Long | Long | Medium |
| Cost | Higher | Medium | Low |
Conclusion
The Stainless Steel Flanged Strainer (304 | 316) is a reliable and essential component for protecting industrial piping systems. With its superior corrosion resistance, robust construction, and ease of maintenance, it is an ideal choice for demanding applications across a wide range of industries. Selecting the correct stainless steel grade and mesh size ensures optimal performance, extended equipment life, and reduced operational costs.